Solar Thermal Devices 

A solar thermal device captures and transfers the heat energy available in solar radiation which can be used for meeting the requirements of heat in different temperature ranges.

Three main temperature ranges used are -

Low temperature    :

Hot water - 60°C to 80°C

Medium                : temperature

Drying - 80°C to 140°C

High temperature   :

Cooking & power generation - > 140°C

Solar Water Heating System

Configuration

Solar Water HeaterSolar water heating system (SWHS) is a device which supplies hot water at 60°C to 80°C using only solar thermal energy without any other fuel. It has three main components, namely, 

  1. Solar Collector

  2. Insulated hot water storage tank and

  3. Cold water tank with required insulated hot water pipelines and accessories.

In the case of smaller systems ( 100 – 2000 litres per day ), the hot water reaches the user end, by natural (thermo – siphon) circulation for which the storage tank is located above the collectors. In higher capacity systems, a pump may be used for forced circulation of water.

Working Principle

In a typical solar water heater, water is heated by the solar thermal energy absorbed by the collectors. The hot water with lower density moves upwards and cold water with higher density moves down from the tank due to gravity head. A bank of collectors can be arranged in a series – parallel combination to get higher quantity of hot water. A typical 100 litres insulated tank with a 2 m2 collector area, will supply water at a temperature of 60 - 80°C.

Hot Water Storage Tank

The tanks are generally made of stainless steel to avoid corrosion and are insulated to reduce heat losses. They are also fitted with electrical heater as a backup during monsoon days. The tanks may also be made of G.I. sheets or aluminium.

Cold Water Tank & Pipelines

Cold water comes from the over head tank.  Hot water from the system is transferred to various utility points through to insulated pipelines. A heat exchanger may be provided when the water is hard.

Usages

Domestic: Bathing, Coffee / Tea preparation, Dishwashing etc.

Industrial: Pre-heating of boiler feed water, cooking / dishwashing in industrial canteens. washing of milk canes in dairies, sterilisation of surgical instruments etc.

Economics (Tentative)

  • A 100 lpd domestic solar water heating system (SWHS) can cater to a family of 5 persons and costs about Rs.20000.

  • It saves about 1500 units of electricity per annum equivalent to about Rs.5000/- per year.

  • The payback period would be about 3 years against the life of 15 years and above for the system.

  • A 1000 lpd industrial system would cost about Rs.2.0 lakhs and would have a payback period of 2 years.

Incentives

  • For 2007 -  08, soft loan @ 2 % to domestic users 3% to institutions users not availing accelerated depreciation and 5% to industrial / commercial users availing depreciation is available through IREDA  and public / private sector banks etc.

  • Capital subsidy equivalent to upfront interest subsidy @ Rs.1100/- per sq.m. of collector area will be available to registered institutions and @ Rs.825/- per sq.m. of collector area to Registered commercial establishments that do not avail soft loans from Banks/ FIs under the interest subsidy scheme of the Ministry.

  • 100% subsidy for Govt. run institutions such as hospitals, hostels etc.

Mandatory Provision

Govt. of Tamil Nadu has issued amendments to the Building Rules making the use of solar water heating systems mandatory for certain type of new buildings as per two Government orders:

  • G.O. Ms. No. 112 Municipal Administration and Water Supply (MA1) Dept. dt. 16.08.02 covers all the districts and municipal corporations.

  • G.O. MS. No. 277 Housing and Urban Development (UD 1) Dept. dt. 14.11.02 covers Chennai metropolitan areas.

Categories of the building covered are -

Chennai Metropolitan Area

  1. Nursing Homes/Hospitals

  2. Hotels & Lodges Floor area exceeding 500 sq.m

  3. Kalyanamandapams

  4. Hostels having more than 50 rooms

All Districts & Municipal Corporations

  1. Hospitals and Nursing Homes

  2. Hotels, Lodges and guest houses

  3. Schools, Colleges, Training Centres and Hostels.

  4. Barracks of armed forces / para-military forces and police

  5. Individual residential buildings with more than 150 sq.m. plinth area

  6. Functional buildings of railway stations, airports etc.

  7. Community centres, Kalyanamandapams etc.

Achievements

Systems installed as on 31-3-2008 under subsidy schemes:

 

Nos

Collector area 
sq. m

Domestic

3 522

9 844

Non profit Institutions

441

10 942

Govt. Institutions

70

1 400

Total

4033

22 186

 

Solar Water Heater

A large number of solar water heaters have also been installed in private sector mainly hotels, hospitals etc. without subsidy.

 

The total collector area of all the solar water heaters installed is about 1 lakh sq. m. which is equivalent to 100 MW of power which would otherwise require an investment of Rs 400 crores besides operating cost. The emission mitigation is about 7.7 lakh tonnes of CO2 per annum.

Testing facility

MNRE has established a full-fledged testing facility at  Solar Energy Center, Gurgaon. In addition, Madurai- Kamarajar University also has a center for testing of solar water heating systems. University also conducts training and awareness programmes and offers consultancy services.

For availing the benefit of interest subsidy schemes of MNRE, the solar collectors used should have either BIS certificate or should be procured from MNRE certified manufacturers.

Manufacturers

View the list of manufacturers

Solar Air Heating System ( SAHS )

Solar air heating system supplies hot air / pre-heated air for various process applications resulting in  fuel savings of about 25%. The savings will be  much higher for low temperature applications in the range of 60 - 80°C Under this system, heating is uniform which ensures quality of dried products.  This enables a better market price for the produce. 

Configuration

Like the solar water heating system, Solar air heating system consists of an absorber plate and a metallic plate.  Air flows through the gap maintained between these two plates or in some cases over the absorber and a glass sheet covers the absorber plate. The system is properly insulated at the bottom to reduce heat loss.  The hot air is drawn through the plates with a blower.

Working Principle

The absorber plate absorbs the solar radiation and transfers the heat to the air flowing underneath / over.  The hot air is drawn for heating / drying application, and passed through the material to be dried or heated with the help of a blower. 

Potential for use

  1. Drying of agriculture produce (fruits, vegetables, dhalls, spices, tea leaves etc)

  2. Drying of industrial and other products like fish, salt, processed leather, ceramic, chemicals, pharmaceuticals etc.

  3. Process heat applications

MNRE Assistance

For 2007 - 08, 50 % of the cost of the system subject to a maximum of Rs.2,500 per sq.m of collector area for non profit making institutions / organisations and 35 % of the cost subject to a maximum of Rs.1,750 per sq.m. of collector area for commercial and industrial areas (subject to changes).

Economics (Tentative)

An industrial solar air heating system having a collector area of 100 sq.m., costs about Rs.6.00 lakhs.  The usage of the system can save about Rs.2.5 lakhs per annum while replacing diesel.  The payback period would be less than 3 years.  Savings will, however, vary depending upon the fuel replaced and intensity of solar radiation and its duration at the site.

Installations:

Solar air heating systems have been used for drying of iodised salt, drying of clothes, processed leather.

Solar Cookers

 

Solar Cooker (Box type)Solar cooker use solar thermal energy for cooking of rice, pulses, vegetables, meat, fish and preparation of snacks, soups, cakes etc. either directly or by producing steam.

 

 

Merits

  • No fuel requirement and no recurring charges

  • Maintains quality of food cooked

  • Retains the nutrition value of food

  • No soot formation

  • No health problem because there is no smoke

Types of Solar cookers:

  1. Box Type

  2. Dish Type

  3. Scheffler Model

  4. Solar Steam Model

(i) Solar Box Type cooker:

 

It consists of a well-insulated box, with a reflecting mirror fixed inside the lid.  Glass cover is provided in the box between the lid and the containers meant for cooking food; containers are placed inside the box closed with glass cover.  Both the cooking box and the containers are coated with black paint to  absorb more heat. Electrical heater can also be fitted as an optional one to use during rainy or cloudy weather.

 

Working Principle

 

The cooking vessel containing food material is placed inside the container with glass cover over them, with reflecting mirror inside the lid facing the sun. Direct sun rays enter the inner box through the glass cover and the mirror placed on the inner side of the lid also reflects the solar rays into the box. The black surface of the inner box and cooking containers absorb and trap the solar heat  and the food inside gets cooked. The temperature attained is 70°C-110°C.

 

During the winter months and early mornings or late afternoons, the intensity of solar radiation is less. The lid with the mirror may be adjusted to reflect maximum radiation to the glass cover and increase the incidence of solar rays on the cooking pots / containers.

 

Normally, the time taken for cooking in a solar cooker is 2 to 3 hours depending on the intensity of solar radiation and the quantity of items cooked. The cookers should not be opened at least for 2 hours while in operation to prevent heat loss.

 

The quantity of water kept in the container should be just sufficient to dip the food items. Higher quantity will increase the time of cooking. Hard to cook items may be soaked in water in advance for some time prior to cooking in order to save time.

 

Potential for use

  • Ideal for cooking food for a family of 5 persons

  • Useful for migrant workers since the cooking can be done at site even as they work.

  • Can also be used to keep the food warm

 

Economics (Tentative)

  • Costs about Rs.2500 to Rs.3500

  • No capital subsidy is available; but interest free loans are offered by select Nationalised banks.

  • 3 - 4 LPG cylinders can be saved per annum.

 

Manufacturers

 

View the List of manufacturers

 

(ii)  Dish Type Cookers

 

Solar CookerIt is useful for joint families, small establishments etc. catering to about 15 persons at a time. The cooker can be easily assembled and dismantled and can also be packed and transported easily. The cooker is user-friendly as the place of the vessel to be kept for cooking is at a level convenient for people to use.

 

Configuration

 

It is a concentrating type parabolic dish cooker with aperture of 1.4 m diameter and focal length 0.28 m. The reflecting material used is anodized aluminium sheet with a reflectivity of over 75 %. The parabolic dish is made of reflecting sheets supported on suitable rings for holding them in fixed position. The sheets are joined together in such a way as to form a parabolic shape. The structure and frame of the bowl should be strong so that the reflectors do not get deformed while turning in various directions. The reflector stand is made of mild steel with powder coating.

 

Manual tracking arrangement is provided and adjustments may be made once in 15 to 20 minutes at the time of cooking. The stand is designed in such a way that the reflector could rotate 360° around horizontal axis passing through the focus and centre of gravity. It will also rotate around the vertical axis so as to turn the reflector in the direction of the sun.

 

Working Principle

 

The cooking vessel is placed at central point where all the sun’s rays are concentrated through the reflecting sheets to deliver energy equivalent of 0.6 kW to boil 2 – 3 litres of water in ½ hour. The temperature achieved at the bottom of the vessel is about 350°C to 400°C sufficient for roasting, frying and boiling. The cooker has a thermal efficiency of about 40 % and can be used on clear sunny days from one hour after sun rise to one hour before sun set.

 

Potential for use 

  • Cooking for individual house holds

  • Small catering establishments like dhabas, tea shops etc.

  • Small size canteens in industries.

  • Remote locations.

 Economics  (Tentative)

  • Cost of cooker is Rs.5000 to Rs.6000 including the reflectors and accessories.

  • Subsidy @ 30% of the cost subject to a maximum of Rs.1500 per cooker for rural areas.

  • Fuel savings can be  to an extent of 10 LPG cylinders per annum (Rs.3000).

Payback period is one year with subsidy and 2 years without subsidy against a life period of 10 years.

 

Manufacturers: View the list of manufacturers

 

(iii)    Community ( Scheffler )  Solar Cooker

 

The unique feature of this cooker is that it is possible to cook food indoor using solar energy within the kitchen itself and can cater to 40 to 50 persons.

 

Configuration

 

The cooker is of paraboloid type having primary and secondary reflectors. The parabolic frame of the primary reflector is made of metallic square tubes. The reflector is made of aluminium facet (plates / rods) in which reflecting mirrors of glass / acrylic / polyester film are fixed to reflect the solar rays towards secondary reflector placed inside the kitchen. Secondary reflector sheet / mirror is so curved in shape that it reflects the incoming rays towards the bottom of the vessel. The stand on which the reflector frame is fixed is made of iron structure suitably painted. The movement of the rotating support on which the frame is fixed is done with the help of automatic tracking device. There is a pendulum clock work device with provision for seasonal adjustment.   

 

Working Principle

 

The 7 sq.m large reflector standing outside the kitchen reflects solar rays into the kitchen through an opening in its north wall, while the secondary reflector further concentrates the rays to the bottom of the pot / frying pan which is painted black, to absorb heat faster and better.

 

In view of high temperature (400° C) at focal point, the cooking rate is significantly faster than that in other types of solar cookers. It is possible to cook two meals a day in places where solar insolation is good during most part of the year. It can cook almost all traditional dishes including chappathis, poories, dosas etc. and can eliminate use of conventional fuel like gas, electricity etc.

 

Potential for use

  • Cooking in residential schools, institutions, ashrams

  • Cooking in hotels, hostels, hospitals etc.

  • Cooking for industrial canteens

Economics (Tentative) 

  • Costs about Rs 50 000.

  • Subsidy is 30% subject to a maximum of Rs 15000 for rural areas.

  • Use of this can save about 35 to 40 LPG cylinders per annum (Rs.12 000 per year). The payback period is 2 years with subsidy.

  • The metallic structures will last for 15 years and the reflecting mirror for 5 years. O & M expenditure is about 2 to 3 % per annum.

 Limitations 

  • The kitchen wall should be north facing

  • A single storey building is preferred to avoid shadows.

  • It must be ensured that there is no other buildings / structure / trees to cast shadow on the reflector frame.

  • 6 to 8 m distance should be available from the kitchen’s north wall for installing the cooker.

Manufacturers

 

View the list of manufacturers

 

(iv)  Steam Cooking ( Parabolic concentrators )

 

Configuration  

 

Solar steam cooking system can cook food for several thousand persons at a time. The system uses automatic tracking solar dish concentrators which convert water into high pressure steam and consists of shell type receiver made of mild steel, 35 cm in diameter, connected to two concentrators on either side, which focus sunlight on both sides of the receiver. Several such receivers are connected to a 12” dia header pipe which is half-filled with demineralized water.

 

The receivers and the header pipes are insulated to avoid any heat losses. Each receiver is integrated with two pipes of 1 ½” and ½” diameter from inside, which help in thermo-siphonic flow of water from receivers to header and back. When the water gets heated in the receiver, it starts moving up in the header through one pipe and the cold water from the header starts coming into the receiver. The cycle goes on and a high pressure steam is generated in the header pipe after some time.

 

Working of the System

 

Before the system is put into operation in the morning, all the header pipes are half-filled with water using a high pressure reciprocating pump. All the concentrators are then arranged manually in the direction of the sun with the help of a central tracking arrangement. Once this is done, all the concentrators then track the sun automatically with the help of a small DC motor run by PV panel. A timer relay is used for adjustment of tracking time relay.

 

The steam pressure starts building up in the header pipes immediately and is sufficient to deliver the steam to the kitchen in an hour or so. This steam can be drawn any time in the day even at the time of power failure as the feed water pump is not required to feed water and push the steam. An oil-fired boiler can be connected to the system to ensure that required steam is always available in the kitchen if the sun shine on a particular day is not adequate.

 

Potential for Use 

  • Cooking in ashrams, temples, gurdwaras, army canteens etc.

MNRE Assistance

 

For 2007-08, 50 % of the cost of the system subject to a maximum of Rs.5,000 per sq.m of dish area for  non-profit making institutions / organisations and 35 % of the cost of the system subject to a maximum of Rs.3,500 per sq.m of dish area for commercial / industrial organisations (subject to changes).

 

 Limitations

 

The system will be successful only in places where exclusive staff are available for operation and maintenance. These places could be religious ashrams, temples, gurdwaras, army canteens etc.

 

It has to be hooked up with conventional steam generating system to make it reliable under all climatic conditions.

 

Economics (Tentative)

  • Cost of cooking system for 1000 people is about Rs.80 lakhs.  (Special workshop facilities are required at site for installing the system besides back up boiler and cooking utensils.)

  • MNRE provides capital subsidy upto 50 % of the cost.

  • Saving in fuel cost (furnace oil) would be about Rs.20 lakhs / year. The payback period varies from 3 to  5 years depending upon size of the system.

Systems Installed (all India)

 

Manufacturers

            

View the list of manufacturers

 

Others

 

Solar Stills

 

Desalination is one of several methods used for converting saline water to potable water.  Under the  desalination method, the saline water is evaporated using solar thermal energy and resulting steam is collected and condensed as a distilled water, Solar stills are useful for desalination of water in small quantity.  One sq.m. of solar still can yield 1 to 2 litres of distilled water per day. Its tentative cost is Rs.9,000/- per still of 1 sq. m. (made of Fibre Reinforced Plastic (FRP)).

 

Akshay Urja Shops (one per district)

  • Soft loan @ 7% to a maximum of 85% of the cost of establishment of the shop subject to a maximum of Rs.10.00 lakhs through banks payable over a period of 5 years.

  • Monthly recurring grant of Rs. 5000/- per month

  • Incentive of Rs.5000/- per month based on minimum turnover of Rs.50000/- per month during 1st year and Rs.1.00 lakh  per month during 2nd year


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